Tablet manufacturing equipment is evolving

June 14, 2024

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Tablet manufacturing equipment has evolved significantly due to the demands for business efficiency. Modern tablet presses are designed to make manufacturing faster, simpler, and more efficient, achieving higher tablet yields in less time. This evolution addresses challenges in nutraceutical formulations by preserving the nutritional value of ingredients. Key advancements include:

*Efficiency Improvements: Modern tablet presses now feature exchangeable turrets, reducing changeover time from up to 12 hours to just 4 hours. They also have product recipe capabilities, allowing machine setups to be saved and reused, minimizing material waste during startup.

*Robust Press Design: To handle the variability and demands of nutraceutical ingredients, which can be abrasive or require high compaction forces, presses now use composite cams to reduce lubrication and heat.

*Multi-layer Tablet Production: Producing multi-layer tablets introduces complexity, requiring careful setup to prevent cross-contamination and ensuring consistent layer measurement. This process demands vigilant monitoring and precise equipment adjustments.

*Continuous Manufacturing: The industry is moving towards continuous manufacturing to achieve 100% equipment capacity, though challenges such as process validation and costs remain.

Overall, the emphasis on efficiency and continuous improvement in tablet production technology is expected to intensify, driving further advancements in the field.